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Backup Power Sizing: Build the Smallest System That Solves the Outage

A step-by-step guide to sizing backup power from critical loads, runtime, battery capacity, inverter output, and recharge options.

Quick facts

Difficulty
Beginner
Duration
18 minutes
Published
Updated
Backup Power Sizing: Build the Smallest System That Solves the Outage

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Backup power sizing is not about buying the largest device you can tolerate. It is about matching power to the outage you are actually planning for.

Start with Outage Priority List . Then size around the loads that made the cut.

Step 1: List the loads

For each load, write:

  • watts
  • hours needed
  • whether it has startup surge
  • whether it is safety-critical
  • whether it can be cycled or delayed

Use measured data where possible. A refrigerator is easier to plan when you know its daily kWh and surge behavior.

Step 2: Calculate energy

watts x hours = watt-hours

Add the watt-hours. Then add margin for inverter losses, battery reserve, cold weather, aging, and uncertainty.

Step 3: Check power output

Energy capacity tells you how long the system can run. Power output tells you what can run at the same time.

If the system has 2 kWh of usable capacity but only modest AC output, it may charge phones and run a router beautifully while failing to start a compressor load. Capacity and output are separate decisions.

Step 4: Decide recharge strategy

Backup systems need a way back to full:

  • wall charging before the storm
  • solar charging during daylight
  • vehicle charging if supported
  • generator charging where safe and appropriate
  • grid recharge after power returns

Solar recharge sounds simple, but the input limit matters. A battery that can accept only a small solar input may recharge slowly even with more panels available.

Decision section

Outage targetTypical direction
Phones and lightsSmall battery system
Router and laptopPortable power station or UPS-style plan
Refrigerator overnightLarger portable station or critical-load backup
Sump pumpSurge-capable system and careful safety planning
HVAC or whole homePermanent battery, generator, or integrated design

Continue with Battery Runtime Calculator for the actual math.

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Written By

JJ Ben-Joseph

Founder and CEO ยท TensorSpace

Founder and CEO of TensorSpace. JJ works across software, AI, and technical strategy, with prior work spanning national security, biosecurity, and startup development.

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